Stripped Clutch Nut

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dsmess
Posts: 51
Joined: Sun Jan 10, 2010 8:49 pm
Location: Washington,USA

Stripped Clutch Nut

Postby dsmess » Sat Mar 23, 2024 3:39 am

Ducati Guys,

I’m doing some mods to my ‘66 Mark3.
Kick starter coil spring conversion.
Power Dynamo alternator
Battery, regulator, & fuses
Dyna S ignition
Advance unit modified for increased advance

I finished most of the work, and was installing the nut on the clutch shaft. The new alternator is slightly wider so the crank gear
Has moved outward. They include a wider spacer to put behind the clutch housing so the gears still match up. This reduces the
Shaft protrusion out of the clutch hub, when the nut was screwed on and lightly tightened, the end of the shaft appeared about
Flush with the outer nut edge. I attempted to tighten it to 60 ft-lb, but it stripped at about 50 ft-lb. I am hoping the shaft is harder than the nut. The shaft threads appear ok, but I am not certain. I will see if a new nut will tighten properly.
I am not anxious to put in a new shaft.
Dave

Eldert
Posts: 772
Joined: Sun Nov 01, 2009 3:23 pm
Location: Hazerswoude Rijndijk Netherlands

Re: Stripped Clutch Nut

Postby Eldert » Sat Mar 23, 2024 5:27 am

Hi Dave

you can remove a little material from the inside of the clutch centre that faces the nut with a lathe and fit a 8mm tall nut instead of a 6 mm one



Eldert
Last edited by Eldert on Sat Mar 23, 2024 1:16 pm, edited 1 time in total.

Bevel bob
Posts: 1056
Joined: Thu Apr 15, 2010 8:01 am
Location: Bromley Kent UK.

Re: Stripped Clutch Nut

Postby Bevel bob » Sat Mar 23, 2024 7:00 am

with the use of some nut retainer and one of those new design lockwashers you could use less torque.

dsmess
Posts: 51
Joined: Sun Jan 10, 2010 8:49 pm
Location: Washington,USA

Re: Stripped Clutch Nut

Postby dsmess » Sat Mar 23, 2024 8:01 pm

Thanks for the useful replies.
Eldert, if I remove 2mm from the rear of the hub,
Do you see any problems with clutch operation
With the hub extending further into the clutch housing?

It seems 45 ft-lb should be adequate using
Locktite blue and a lock washer.
Years ago I had a 900SS which experienced a loose
Clutch nut. I don’t remember details of the fix.

dsmess
Posts: 51
Joined: Sun Jan 10, 2010 8:49 pm
Location: Washington,USA

Re: Stripped Clutch Nut

Postby dsmess » Sat Mar 23, 2024 8:04 pm

Whoops, I see you were saying remove material from the nut side, not the rear!
D

LaceyDucati
Posts: 522
Joined: Sun Sep 19, 2010 10:30 pm
Location: Wales UK
Contact:

Re: Stripped Clutch Nut

Postby LaceyDucati » Sun Mar 24, 2024 8:04 am

The shaft thread is harder than the nut and I've never seen a gearbox shaft thread strip. Nuts do strip occasionally, mainly through age and previous abuse. Use a good quality replacement nut, modify the front face of the hub centre (as Eldert suggests) and torque the nut to 50 ftlb. The torque of the nut holds it tight, not the loctite.

Regards Nigel

dsmess
Posts: 51
Joined: Sun Jan 10, 2010 8:49 pm
Location: Washington,USA

Re: Stripped Clutch Nut

Postby dsmess » Sun Mar 24, 2024 4:10 pm

I found another nut which tightened ok at
50 ft-lb. Evidently, the old one was damaged
When removed. It is good to know the shaft is harder than the nut. Probably best to always use a new one.
D

Ventodue
Posts: 955
Joined: Mon Mar 08, 2010 3:23 pm
Location: Montpellier, France

Re: Stripped Clutch Nut

Postby Ventodue » Mon Mar 25, 2024 9:15 am

dsmess wrote:<snip> Probably best to always use a new one.

Yup ...


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