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Marzocchi fork strip down
Posted: Thu Nov 14, 2019 1:13 pm
by Scottish888
About to strip the forks of my 1974 Ducati 250 MK3, I think they are Marzocchi brand.
I will be having the stanchions reground and re chromed
I have the Haynes manual but I think it focuses on the other fork brand..ceriani ? Are there any tips or things I should look out for when removing the stanchions?
Regards,
Alex
Re: Marzocchi fork strip down
Posted: Thu Nov 14, 2019 4:29 pm
by ducwiz
Yes, the Haynes manual shows the Ceriani fork used in the disc brake singles. The Marzocchi was used with the 180mm Grimeca drum brake.
Here
https://send.firefox.com/download/f40c166da14ae836/#8W67CsfVJMYwwolc1UAK_A you can download a brochure from Marzocchi with service tips. Imho the "S" model comes close to that used in the singles.
cheers Hans
Re: Marzocchi fork strip down
Posted: Fri Nov 15, 2019 11:49 am
by Jordan
"This link has expired."
Re: Marzocchi fork strip down
Posted: Fri Nov 15, 2019 6:33 pm
by ducwiz
Sorry for that!
I thougt the link would live for 7 days. But OK, here is a permanent one:
https://www.rpw.it/Files/Marzocchi_Forcella_Italia.pdf.
Hans
Re: Marzocchi fork strip down
Posted: Fri Nov 15, 2019 8:25 pm
by Jordan
Thanks Hans.
Re: Marzocchi fork strip down
Posted: Mon Nov 18, 2019 10:10 am
by Scottish888
Thank you Hans,
That is perfect.
Are any of the damper internals available to buy? One of the small springs looks out of shape, I could try reforming it.
Regards,
Alex
IMG_20191118_085906_edited.jpg
Re: Marzocchi fork strip down
Posted: Mon Nov 18, 2019 10:13 pm
by themoudie
Aye Alex,
If you can give me a day, I will try to sort out some Marzocchi internals information and where I obtained some parts from, when I rebuilt mine on the 450.
As well as the spring that appears K.O.'d, I would advise that you replace the nylon bush on the piston that appears to be worn and work hardened.
I will make a further contribution to this thread tomorrow.
My regards, Bill
Re: Marzocchi fork strip down
Posted: Tue Nov 19, 2019 3:50 pm
by Scottish888
Thanks Bill,
Much appreciated

I will do a better web search to see what I can come up with.
Kind regards,
Alex
Re: Marzocchi fork strip down
Posted: Wed Nov 20, 2019 1:26 pm
by themoudie
Aye Alex,
I have sent by email a couple of links and a pdf of the Marzocchi forks manual that I use.
For others I would suggest that a word with Maxton Engineering:
Maxton_SuspensionOr, Reactive Suspension:
Reactive_SuspensionThe latter specialists supplied spare parts and a cartridge emulater kit for my Marzocchi forks.
I hope this helps.
My regards, Bill
Re: Marzocchi fork strip down
Posted: Mon Dec 09, 2019 1:48 pm
by Scottish888
I would like to replace the split nylon bushes on the dampers, does anyone know if they are available.
I can follow Bills advice if they can't be found.
I may consider making some up using ptfe rod but don't know the original dimensions.
Kind regards,
Alex