n-c alternator modifications: discussion and testing

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wcorey
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Re: 6volt or 12 volt?

Postby wcorey » Mon Aug 01, 2011 7:20 pm

I yet again got the rpm data messed up, this time had all my figures skewed by one pulley size, so the quoted rpm of the last testing goes from 2133 to 2690. :oops:


____ Capacitors (IN-PLACE of a battery) offer system-behavior very much different than that with a std.battery connected-to the system !!


I had already tried it with the battery and the results were so close for purposes of this particular testing (would alter the breakeven point by much smaller increments than my available rpm steps) that I decided not to put up with the 'wild card' effect and just use the caps. With the caps I get an instant, stable reading but with the battery have to wait while the readings 'settle in' to a stable point.
Adding a battery (reading in the lower end of 12v), the voltage output would go down by about .3v and the current stayed pretty close to the same, the end result being about 2-3 watts lower. Why, I don't know...


____ Did you note any difference in current-draw depending on the spun RPM ?


No

__ Once it has been established what the current-draw is for the 'working' ignition, it could then be simply emulated with just a resistor, in place of that elaborate setup.


You were pretty much spot on with your previous estimate of 25 ohms as well as the lack of difference in current draw at differing rpm. I just needed to see for myself to make certain there were no unforeseen variables and will likely use a resistive load in it's place for future testing.
Not that it's within the scope of what the setup is intended to test but the cheapy craftsman multimeter I was using for the dc readings would flake out when the ignition setup was running so I had to put a better meter in it's place.



____ I've brought-up this subject before (in another thread), I'm sure that's actually 21 'CP', which is more like 15-watts.


That was a measured 21w and the one that's presently in use is measuring at an actual 6/24w.



____ Bill, how soon you forget ! _ (Or maybe never understood before, in the first place.) ...


Well, you also told me I couldn't make the 6 coil stator work as 3 phase... ;) For me, often only seeing is believing and even then I still have to stick my finger in it. :o

I had back-then explained that 12 rotor-poles can't work because the 6 stator-poles require OPPOSING polar-poles at EVERY-OTHER stator-pole/core-finger, where-as a 12-pole rotor must align either all North or all South polar-poles at ALL of the 6 stator-poles, all at once !


I understand that part but somehow figured if I reversed the polarity on every other stator coil it would be the equivalent to opposing magnet poles.

Finding a 93mm 18 pole stator would be a real long shot, it's very difficult finding that sort of specific detailed info on any particular bike, more digging than I'm ready to do.


Bill

DewCatTea-Bob
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Re: 6volt or 12 volt?

Postby DewCatTea-Bob » Mon Aug 01, 2011 11:30 pm

" I yet again got the rpm data messed up,
so the quoted rpm of the last testing goes from 2133 to 2690. "

____ So then that means the estimated brake-even RPM-point changes from around 2k towards 2.5k-RPM.
__ So does this mean you still have one lower-rate pulley-combo (that could be tried-out), which would actually provide around 2200-RPM ?


" I had already tried it with the battery and the results were so close for purposes of this particular testing (would alter the breakeven point by much smaller increments than my available rpm steps) that I decided not to put up with the 'wild card' effect and just use the caps. With the caps I get an instant, stable reading but with the battery have to wait while the readings 'settle in' to a stable point. "

____ Right ! _ That's why I had suggested that you replace your battery with a capacitor.
__ I had just wanted to remind everyone that different results were likely with a battery included.


" Adding a battery (reading in the lower end of 12v), the voltage output would go down by about .3v and the current stayed pretty close to the same, the end result being about 2-3 watts lower. Why, I don't know... "

____ Probably due to the battery's power-leakage/waste, (as good capacitors fully keep hold of all that which they store).


" You were pretty much spot on with your previous estimate of 25 ohms as well as the lack of difference in current draw at differing rpm. "

____ Thanks for that ! _ It's fairly nice to have some of my stated-claims confirmed (at least once in a while).


" I just needed to see for myself to make certain there were no unforeseen variables "

____ Always a good-thing to check-into, anyhow of-course !


" That was a measured 21w and the one that's presently in use is measuring at an actual 6/24w. "

____ Okay then, must be my recallection is just of the 6-volt t.bulbs.
But still, I'm quite surprised that a standard 12v.tail-bulb's brake-light filament would consume so very much power.
That being so, those of us (with converted 12v.systems) intent on extended city-type riding, really ought consider replacing such power-hungry tail-bulbs, with a L.E.D.type replacement.


" Well, you also told me I couldn't make the 6 coil stator work as 3 phase... "

____ Actually, I had NOT told you that (exactly) ! _ Cuz I did indeed realize that it could be possibly done with a 2-pole rotor, (if such were possible to construct with each magnet-pole spanning between 150 to 180 degrees).
All I had actually mentioned before, was that I didn't think it was possible (with any regularly constructed rotor). _ (Still have to think-out how you were able to accomplish it with an 8-pole rotor.)


" I understand that part but somehow figured if I reversed the polarity on every other stator coil it would be the equivalent to opposing magnet poles. "

____ You'd still require other than just North or just South magnetic-poles performing action at any time.
__ (I guess that's an example of how TWO 'negatives' really don't actually equate a 'positive').
But if all-like polar-poles could indeed possibly do the whole induction-job alone, then the resulted current-flows within the neighboring stator-coils would then be cancelling (instead of working-together unopposed). _ Right ?
__ Although since you did get a little power-action, that indicates that single-type polar-poles do indeed perform a little induction-pushing all by themselves (without assistance from any opposing-poles).


Content-Cheers,
-Bob
PLEASE NOTE... If this-post is not-yet signed-off with '-Bob', then I'm still in the process of completing it,, and if not also included with 'DCT' near bottom as well, then I may edit this post's wording at a later time. - Dct.Bob

DewCatTea-Bob
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Re: Further Confusion concerning Alt.stator Connection-types

Postby DewCatTea-Bob » Tue Aug 02, 2011 7:00 am

____ Okay, I'm now finally getting-back to where I had left-off before, back on July-15th...
This untimely post has been delayed in part because Bill & Mike made it fairly-clear that they don't care to see my posts before they're completely finished, and also because it has come to seem that Bill has seen no reason to respond to any of that which I had posted (bottom of page-38).
__ Here follows the pertinent section of the last post pertaining to this particular issue.....
DCT-Bob wrote:
wcorey wrote:This is what you wrote that I'm referring to, seems very obvious what you meant to say but as usual I could be reading it wrong;
DCT'Bob wrote:____ Seems you've dug-up some related info,
however I'm somewhat doubtful of those stated differences.
____ Right, and now that I'm more sure of what's what, I can now state that not only am I "doubtful", I'm very sure !
Before, I (possibly wrongly) assumed that what you were then referring to was differences between the "B" type (with only one common-lead), and the others (which seem no different 'electrically', other than the obviously different connection-arrangements).
But at that time, I didn't realize that you could've been actually meaning to refer to a Y-star type, (which truly is different !), and I clearly understand and had since agreed that IT indeed would have a separate set of characteristics from all the others !


wcorey wrote:which was in response to what I wrote.
" I still disagree on the characteristics of the star/delta being so much alike, everything I'm reading says they each have their specific and potentially significant particular advantages... "
____ Actually (as is obvious), it could not have been "in response", since my quoted-statement was from a PREVIOUS post.
__ But anyhow, you should now understand that I actually had never disagreed about any claimed differences concerning the (plain!) 'Y-star' type, (since at that time, IT was not an established 'type' for consideration.


wcorey wrote:Apparently the center wire is a neutral and only carries current if there's an imbalance between the three winding sets,
DCT-Bob wrote:____ That doesn't make sense to MY understanding.
" Could you point me in the direction (a link or publication) of where you get this understanding, "

____ Other that that which I'm telling you, I know of no other...
My "understanding" comes from my very-own deductive-abilities, (such as being able to see 3-dimensionally within my mind's-eye, [just as many males normally do]).
__ Of course you too also ought to be able to envision that the common-lead (of type-B) is no different electrically, than the set-of-three common-leads of the Delta-type. - (Kind-of sort-of like a single [isolated] 'ground' type mass -[in the form of wire], [although not the actual 'Ground' of course ! - Merely just A "common".].)
__ Do I need to draw another picture for you ?


" as I'd like to read something with an alternative view but can't seem to find anything that questions the conventional wisdom that is out there in mass quantities. "

____ The "what's what" which seems going-on, is that you seemingly thus-far haven't been putting 2&2 together properly, (sorry to say !).
If I could construct a morph-drawing for you, I'm sure you'd then say: "Now why couldn't I see that simple difference before?".


" I can certainly provide many links to where my info comes from.
This is a pretty short one to read; http://www.itacanet.org/eng/elec/edu/pt14.pdf see the text just below figure 14.5 for a specific example of my quote. "

____ I don't get redirected with your link, but what point would it make anyhow ?
Your post carries-on as if I'M the one who needs to be convinced of something,, but what exactly would that be (which I hadn't previously made clear I've agreed with already) ?


wcorey wrote:
DCT-Bob wrote:The main-difference between Types "A", "B" & "C" is basically only the method-style of THE connections...
...Whereas types "A", "B" & "C" are actually all the very-same, (EXCEPT for their connection-method/types !), electrically (although perhaps not physically).
" 'A' has no connections... "

____ Right, "A" is what it is simply because all it's indicated connection-points are to be made externally, outside of it's body, (with no shortcuts to save on wire).


" I haven't been comparing anything 3ph to the 'A' "type" because it's not really a 'type' at all "

____ I suppose that's fair-enough but, external connection-points aside, it ought help one to realize how ALL the other types actually are (electrically) BEFORE any connection-methods are employed.


" Everything I have seen refers to only two types of 3ph, delta or (star, 'wye', 'y') and unless the dozen or more articles I've now read are all collectively wrong, there are significant 'electrical' differences between the two beside the connection scheme. "

____ Once again, as I've indicated quite early on, OF-COURSE there's such a real-difference between the odd-ball (plain)- Y-star and ALL the others ! _ And it's the "connection scheme" which is the obvious main root cause of it !
Furthermore, it's the 'Y-star' type which produces the odd-ball (& quite true) electrical-differences & resulting altered characteristics (from the others) !


" The neutral in the star type is optional, "

____ In all your research, have you found any actual examples which really employed an honest-to-goodness "neutral" ? _ If so, what actually is a 'neutral' supposed to be then, as a "neutral" ?
__ I believe a more accurate term for it -(such as depicted in "B"), is a: 'common', simply because it obviously combines/condenses three wires into just the one ! - (Which could be considered as an ISOLATED 'ground' (on it's own!), (just as a common-lead carrying 'B+' does !).
__ BTW, what the heck do you think it would be "optional" for ? _ If indeed found as an 'option' on an actual alt.unit, then clearly it's meant for conversion from Y-star type characteristics, to that of the B-type (of which you've pointed-out as having the quite different output-characteristics).


" whether it's there or not doesn't change it to a different type or alter any of it's major characteristics. "

____ Well of course merely BEING "there or not" would not alter anything (all/just on it's own) electrically,, HOWEVER, if it were to be connected-up (in proper fashion), THEN it WILL indeed alter the Y-star type into (effectively) becoming the same as the A-type !
(Yep, depending on exactly what your words had actually meant to convey, it now seems possible that I'm in outright disagreement.)


" I think you need to do some reading up on this, though I guess you won't believe the 'professionals' anyway as they've obviously been tainted by their years of conventional education and don't see the 'big picture' or whatever... "

____ (Oh-brother, I suppose you realize what seems to have influenced this kind of consolidated-misconception !?
Now this bad-attitude post of yours is really making me feel like suggesting that you just avoid reading my postings, altogether.)
__ I-myself don't really need to read-up on this 3-phase stuff, as I already understand it quite well enough for MY-OWN interests.
__ Since you're still harping on this (due to your-OWN miss-comprehension, not mine !), I now once again note that it's YOU who's not seeing the 'picture', (however actually small it really is). _ So I will draw-up a picture for you, (later).
So will you please get it out of your head that it's myself who's in disagreement with 'them', (when in fact I haven't been !), and start looking towards yourself as the root-cause of your own misunderstanding, (which has led to all this conception confusion).


DCT-Bob wrote:...the Y-star type is not the same as the similar-appearing "B" type -(with it's added 'common') !
They're obviously two different animals !
" How so, exactly? "

____ Okay Bill, I guess I didn't use enough wording in that statement... I had actually meant to convey that the two types are "not the same" only when all FOUR available connections are employed as intended. _ Cuz obviously if the 'common' -(so-called "neutral") is not connected-up, the B-type stator-arrangement then does indeed BECOME the same as the Y-star type, (ya could say by 'default', since the AC flow-path must then be detoured). _ So ya could possibly say that type-B is a '2-in-1' (with a choice), IF the 'common' is optional. _ In which case, it could be EITHER type.
But I had expected that since the "B" depiction shows FOUR connection-points, THEN they must all be expected to be connected-up, (which is why I felt the need to include the additional pic.drawing of the 'Y-star' type as well, separately).


" Again, I can't find anything online to support that, there are only two types... "

____ Yes, two MAIN types... The 'Y-star' (with no commons), plus the variants, (which vary due to the number of 'commons' employed).


____ Next I have some pic.drawings to go with all this discussion.....
__ Concerning the top collage/pair of pic.drawings,, displayed are the old-fashioned 4 wire-lead connection-type, and the 3 wire-lead (cheap!) 'Y-star' type.
While the 4 connection-lead type (with it's 'common-lead'), allows for direct (& complete) transfer of all power (from each winding) to it's intended rectifier,, the Y-star, (without any common-lead), leaves it's current-flow with no choice but to be detoured through already somewhat busy stator-windings !
__ Concerning the middle combo-pair, it can now be obviously seen & directly compared that the connection-setup of the 3-sectioned project-stator is actually (electrically) intended as same as that of the type "B".
__ And concerning the combo-pair of pic.drawings listed at the bottom, it now ought be more clearly obvious as to how a type-B connection-plan (along with it's common-lead) is actually meant to be connected to it's intended rectifier-type.
(And that rectifier-type may be able to get-by with as little as 8 diodes but, I've depicted the three sets (of 4), so as to help keep things more simply-familiar.)


Hopeful-Cheers,
-Bob
You do not have the required permissions to view the files attached to this post.
PLEASE NOTE... If this-post is not-yet signed-off with '-Bob', then I'm still in the process of completing it,, and if not also included with 'DCT' near bottom as well, then I may edit this post's wording at a later time. - Dct.Bob

wcorey
Posts: 323
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Location: MA USA

Re: 6volt or 12 volt?

Postby wcorey » Tue Aug 02, 2011 5:07 pm

Aaargh, I was hoping to just let sleeping dogs lay on this particular subject, publicly at least, as I feel that no one else here (if anyone is even left) cares to wade through this any more. I've been slowly composing a response to your page 38 stuff that was intended to be pm'ed at some point but oh well, I guess here we go again.
I don't have time for this right now but I'll 'pull a Bob' and start it now and finish at some later point. I haven't even gotten to completely read your last post yet...

I still pretty much flatly disagree with many of your points on the 3ph 'type' discussion and it sort of annoys me that you feel you have a perfect grasp of it and refuse to educate yourself further. I have no formal training or professional experience in anything even close to alternator theory and a month ago was fairly clueless with the three phase aspects of it but have managed to read a number of easily found papers and articles that have given me enough understanding to reconfigure my own examples and prove their operation on the bench. Much of what I've read is over my head mathematically but the main points are still easily understood. When I try to make sense of your convoluted explanations of such it doesn't seem to follow the same reasoning and leaves me confused as to where/how you came up with it.

I can't imagine you not understanding this stuff with a lot more depth than myself so sometimes I think we must be discussing/arguing about completely different things. It's too bad you can't get to the link I provided, would be much easier if you read it, rather than me trying to half-assed explain most of what you must already know but somehow fail to convey here. Maybe your antivirus or popup blocker is killing the link? It's a .pdf file as are most scientific/academic publications, you need Acrobat to read it, do you have that installed? Did you bother to read the other excerpt I paraphrased at the end of my post (the fourth post on page 38)? If you just understood this one basic concept I'm obviously failing to get across, half of the counter points in your long responses on the 'A' 'B' 'C' 'Star' types thing would be answered all in one...

Anyway, I'll try still one more time, I somehow can't fathom how it is that I need to explain this to you, seems like it should be the other way around.


In said paper and many others, the center point of a (star, wye, y) configuration is known as (one of either) the neutral, star or zero point and as a 'point' exists whether or not anything is connected to it. I guess you could twist it to say 'B' is a different 'type' based on how the power coming out of it is then utilized but an alternator with a star configured stator generates power the same way whether 'the point' is used or not. What would be the reason for the point to go through the rectifier? How would it be used on a motorcycle system as a 'common'?
So for most intents and purposes, 'B' and 'y-star' are one and the same! I have a bunch of three phase bike alternators which are either star or delta and none use a four wire output. I have a bunch of three phase R/R's and none have a four wire input. All of the 3ph alternator configurations I have work equally with all of the 3ph R/R's regardless of 'type'. I'm sure there could be other bikes that have used such a four wire system but to what purpose? Maybe to split the output power into different sections as they do for 110vac in household power?
The info I provided about the neutral being used if there's an imbalance between coil sets is really only one example.
In household type ac electrical use that center point is what's used as the neutral/return when two or three of the available phases are split up and used individually (110v) and is referred to as a 'four wire' system. They don't bother to use it for long distance type power transmission as it's not needed at that point.
For applications such as three ph motor windings and automotive or wind power type alternators where all three winding sets are in simultaneous combined use and all are balanced (the same), there is no need to use the neutral point. So the neutral point is there whether or not a wire hangs off of it and there's no reason to use it in our application unless you wanted to split the three phases into two or three separate single phase power sources.



On another point, while it's fresh in my mind... For the same reasons that the working impedance is different between the star and delta, the voltage and current output characteristics are also, as Star windings are partially (any two) in series and delta's are in parallel.

Out of time, I'll need to continue this later. I wouldn't bother to respond to this yet as it may change when I get time to think more of what I'm writing in haste here...

Trying hard to avoid confrontational mode on this one,

Bill

DewCatTea-Bob
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Now fully Updated, Responce-post

Postby DewCatTea-Bob » Tue Aug 02, 2011 9:36 pm

____ Back to this again finally, with some of the stuff I had meant to post before (but had become lost).


" I still pretty much flatly disagree with many of your points on the 3ph 'type' discussion and it sort of annoys me that you feel you have a perfect grasp of it and refuse to educate yourself further. "

____ First, I never claimed or indicated that I have a perfect grasp on all these 3-phase stator arrangement-types,, rather, only that I understood most of the related stuff well enough to suit my-own needs,
and haven't concluded that I need to learn more about them all, pertaining to our particular intentions concerning the 3-sectioned project that's been being covered within this thread.


" I have no formal training or professional experience in anything even close to alternator theory and a month ago was fairly clueless with the three phase aspects of it but have managed to read a number of easily found papers and articles ... ...
When I try to make sense of your convoluted explanations of such it doesn't seem to follow the same reasoning and leaves me confused as to where/how you came up with it. "

____ If you've found all your source-material on the web.net, I suspect that most of such has naturally accumulated after the www-net came into existence, and so deeper-digging through it is likely called-for,, or else reading (of the subject) within an encyclopedia printed sometime around 1960 (give or take 5-years).
__ It seems that what's been occurring is that you seemingly haven't realized at all that I've been mainly focused in regards more-so related toward the 3-sectioned project-stator,, and also, I-myself hadn't realized that you were stuck solely on just the pure 3-phase aspects so strictly, without inclusion of any corresponding consideration for the single-phase aspects as well.


" I can't imagine you not understanding this stuff with a lot more depth than myself so sometimes I think we must be discussing/arguing about completely different things. "

____ Yes, as is now realized, we were on different tracks but not completely, which is what has led to our extended disharmony.
I'm afraid that I never bothered to further consider that the common-neutral is next to worthless concerning fully-operating '3-phase', and that lack was partially initiated due to your early-on inclusion of the workings of (irrelevant) systems with multiple separate load-systems (which of-course I would not have thought-of as a consideration for our intended purposes).


" It's too bad you can't get to the link I provided,
It's a .pdf file as are most scientific/academic publications, you need Acrobat to read it, do you have that installed? "

____ I reinstalled a much updated version of 'Acrobat' and could then open the link fully.
__ I read it and came to realize that which you must've been referring to, and so have come to realize why you were not in agreement with the points I was trying to convey.


" the center point of a (star, wye, y) configuration is known as (one of either) the neutral, star or zero point and as a 'point' exists whether or not anything is connected to it. "

____ Quite certainly so, however the 'point' is ALSO a 'common' as well, since it's a point where more than just one single-circuit's current-flows through.


" I guess you could twist it to say 'B' is a different 'type' based on how the power coming out of it is then utilized but an alternator with a star configured stator generates power the same way whether 'the point' is used or not. "

____ Yes that's true for THREE-PHASE.
Also, let's keep in mind that it's the manor of connection-type (rather than the alternator itself) that makes the relevant difference (which we've been debating).
And so, (in case you never realized), the "Y-star" is the star-type with only three lead-connections, (and not to be confused with the star-type which has four lead-connections).
I guess it's fairly fair to say that both are the same 'type' -('star' type), whether with or without the common/point being externally used, and then the 'Y-star' would thus be considered as a 'sub-type' (just as would the other with it's 4th-leg).


" What would be the reason for the point to go through the rectifier? "

____ That 'point' obviously of-course may also be considered as a 'common' ,
and so I'm hoping that you can now understand my reasoning for it's actual NEED, for use with the 3-sectioned (single-phase) project-stator. _ Cuz how do you think complete full-wave rectification (of each & every stator-winding) could otherwise be accomplished (without having to pass each-others' current through each-other)?
__ Now that you are aware that the so-called 'neutral' common-type connection evidently must likely have alternate reason for being (other than for the fairly irrelevant multi.load-system type of system), have you not considered it's need for use with old-fashion type mechanical-regulators ?


" How would it be used on a motorcycle system as a 'common'? "

____ Haven't you studied-through the (intended) progression of the three pairs of pic.drawings I've posted ? _ I would expect that anyone able to reason a current-flow's path, would see the obvious need for the common-lead, (in order to allow FULLY unimpeded flow).
I'll be glad to fully explain, if it all hasn't become quite clear to you yet.


" So for most intents and purposes, 'B' and 'y-star' are one and the same. "

____ I guess that's basically-so as far as '3-phase' is concerned.
Seems it would make them the same main-type but still different sub-types.
__ But in the case of single-phase, the plain Y-star would be at a certain disadvantage without the common-lead/connection !


" I have a bunch of three phase bike alternators which are either star or delta and none use a four wire output. I have a bunch of three phase R/R's and none have a four wire input. "

____ I'm sure that they are all quite modern, and are the end-result of the economics of mass-production, thus made as they are not because they work best the way they are, but rather because they are intended to be produced as cheaply as can be acceptable.


" I'm sure there could be other bikes that have used such a four wire system but to what purpose? "

____ With the earlier old-fashion type regulators, two of the windings would be switched-out for whenever the lights are not turned-on, (thus allowing the regulator to better cope, with a more 'balanced' power-vs-load system !), and when they are taken out of circuit, the common-lead is then REQUIRED.
Even-older mechanical-type regulators, would need to make use of the common, as the 2nd & 3rd stator-winding's available power is cut in & out of circuit, as required according to whatever varying power-demand.


" In household type ac electrical use that center point is what's used as the neutral/return when two or three of the available phases are split up and used individually (110v) and is referred to as a 'four wire' system. "

____ Now if you understand that, then it's just as simple to understand what I've meant !

____ The two UPDATEs below were additions to the original/sparse post-wording which had been hastily placed after my originally intended post had gotten lost, and now that the sparse-wording has been replaced with wording similar to that which had been lost, these UPDATEs are no longer actual updates anymore, (thus they're now presented as 'quoted' material).
DCT-Bob wrote:UPDATE ... Okay, I've now used Acrobat to open the that supplied link and have read the part you suggested (and will read the whole thing later), and for now have to let it be known asap that you & I have indeed been at odds because this stuff (so far) seems completely irrelevant concerning our supposed particular-interest. ...
__ Concerning this past exchange.....
wcorey wrote: Apparently the center wire is a neutral and only carries current if there's an imbalance between the three winding sets,

DCT-Bob wrote:____ That doesn't make sense to MY understanding.
... The reason that what you had stated didn't correlate with my own understanding, is because that which you refer to is of an entirely DIFFERENT type of system ! ...
That type of system is not used on motorcycles, as they have only ONE load-system for all-three stator-windings, so thus there's not a SEPARATE load-system for EACH winding (so as to then possibly become "unbalanced" ) !
If this particular example that you've given had also indicated what it's particular intended external load-circuits are to be, then you no-doubt would've realized how irrelevant it is to our intended stator/power-rectification project.

DCT-Bob wrote: New-UPDATE... Okay, I've now read-through (and understood) the whole provided page and believe I now correctly realize the particular point which you must have been meaning to make to me about the lack of significance of the common/neutral for modern standard THREE-PHASE systems. _ And indeed you are right that for a (fully operating) '3-phase' stator-winding alt.stator, the 4th/'neutral' connection makes no required/useful current-pathway.
However, for our intended single-phase 3-sectioned stator-project, that common/neutral is indeed of utmost importance, and it's presents really makes a night & day difference !
Concerning this particular issue between us, wherever I may have ever seemed to be in actual reference strictly to just THREE-PHASE only,, I WAS THEN MISTAKING !
____ As I had begun at the top of my post that was lost, I'm sorry to have caused you to feel the need to respond to such a great degree as you did, and had no expectation for stirring-up such extended concern !
I intended a different purpose, (yet to be gotten to), for stirring-up the sleeping-dogs.
____ I'm inclined to delete my begun-attempt, and try-over again, since our last posts have little meaning for others here.
So I suggest that if no-one raises any objection, we both then delete our last posts on this issue.
... I now think what we've posted is fairly good stuff, and should be kept for future-readers.


Finished-Cheers,
-Bob
PLEASE NOTE... If this-post is not-yet signed-off with '-Bob', then I'm still in the process of completing it,, and if not also included with 'DCT' near bottom as well, then I may edit this post's wording at a later time. - Dct.Bob

wcorey
Posts: 323
Joined: Sun Jan 31, 2010 1:50 am
Location: MA USA

Re: 6volt or 12 volt?

Postby wcorey » Thu Aug 11, 2011 4:32 pm

Haven't abandoned ship here, just preoccupied with other things, actually have been continuing with the alt stuff just not reporting in.
I also haven't abandoned the 3-ph 'type' side topic with Bob, have days ago tried taking it over to pm (with the option to keep it public)
but Bob has yet to notice he has mail or is choosing to ignore it.

I've modded another couple 3-ph stators, one early 80's Kawi 18 coil and one early 2k's GSXR 18 coil, both use 12 pole rotors.
The Kawi was lower output as it's physically smaller and it's older rotor has less potent magnets, so I only removed half (9) of the coils/cores, while on the GSXR I removed
two thirds (12) of them as its larger and it's rotor has killer strong magnets. The resulting (GSXR) 6 coil is arranged in three coil pairs in another odd looking pattern of two pairs at 60 degrees apart and one pair at 180 apart. The 9 coil is a more straightforward setup with three sets of three coils in a linear triangular pattern with 80 degrees separating them.
Both are wired in the star configuration for now.

Image

Image

Image

Image

Output was surprisingly close on both, breakeven was in the low 2000's, not as good as the zx14 setup but slightly better than the 3 sec stock setup. Haven't setup to test for max output wattage but they both did low 90's at 2760 rpm with the currently standard bike simulation setup and an additional 4 ohm load. Temps stayed acceptably cool staying below 20 degrees over ambient.


I thought I had finally found a 3-ph combo (the 9 coil stator) that would work using the stock 6 pole rotor but was again disappointed, it did work but the output was underwhelming, putting out only about a third of the wattage of the stock modded stator under the same test conditions. As with the 18 coil stator, I still blame it on the magnets being too wide, causing excessive overlap on the different coil sets (?).

Image


That pretty much finishes up the possibilities for 3-ph mods for the hardware I have on hand so it's finally time to move on, I've been composing a somewhat extensive commentary
on where I'd like to see all of this (the entire thread) heading from here. Will post that up soon...


Bill

wcorey
Posts: 323
Joined: Sun Jan 31, 2010 1:50 am
Location: MA USA

Where to go from here...

Postby wcorey » Fri Aug 19, 2011 11:19 pm

Things seem to be winding down here, but this dish isn’t quite ready to come off the stove so it’s time to stir the pot a bit.
Would be a shame to let it die as a misnamed, disorganized hodge-podge of a thread without any clear ‘end-user useable’ conclusions (as a few related threads have already gone before this one). Good time for some reorganization, a major revision or two, and even taking it (back) to the next level. Would also be a relatively painless opportunity to integrate a few of those other related threads that have fallen by the wayside.

I’ve haven’t been idle, only more or less continuing on offline, I’m up to seven pages of this and still adding, subtracting, arguing with myself and in many instances eventually answering my own questions. So as not to overwhelm the reader and allow for more organized responses, I’ll post it in sections. If no one chooses to jump back in, no matter, I fully intend to see this to a conclusion to some degree either on my own or with help.

An unfortunate aspect of this (these) thread(s) is in that it contains such a wealth of information I suspect very few will ever see due to it's shear volume, the diversity of topics and haphazard order of the various branches. I’ve been going back through it and having a hard time making sense/order of the conclusions and timeline.
That it's still "6v or 12v?" is funny in itself as that question was answered and abandoned within the first page or two. Almost like someone starting on what size carburetor would be best and ending up being about how to do a Pantah head conversion and a plain big end bearing, lol.

As for the topic of increasing alternator output that this thread has morphed into…
When I joined into this thread, I already had a workable modified Denso alt for my own project so my intent here was only to participate in finding a simple solution for those who don’t have the technology or finances available for complex or expensive solutions. I guess I got sidetracked…

I’ve had fun learning and taking this as far as I could go (well, almost) but now feel that in my zeal to do so, have leapfrogged over the original mission.
I think at this point the research end of things is close to concluded but the development end still needs just a little more effort. Now that we seem to have reached the outer limits of performance (in many instances at the cost of doing mods more complex than most wish to attempt), it’s time to back off and figure out the best ratio of user-friendly-to-performance mods.
More on that later…


It's been more than apparent from the very beginning that at minimum it all needs to be moved to it's own thread. What exactly that thread should include is a big question, as well as if it should be multiple threads instead of only one. I could easily start new threads now and post future related stuff there but I fear this one would be then abandoned and never straightened out.
So there’s some work involved in doing all this. Unfortunately for Bob, I think he’s the only one who could do much of the thread moving part, as being a moderator provides him the ability to transfer over whole blocks of posts to new threads. Otherwise I’ll have to lobby Jim to do it.
I do have a few ideas that could help keep the task fairly simple though…


Continued to next post...


Bill

wcorey
Posts: 323
Joined: Sun Jan 31, 2010 1:50 am
Location: MA USA

Thread consolidation

Postby wcorey » Fri Aug 19, 2011 11:27 pm

...Continued from previous post.

'In the beginning', the original topic of 6v or 12v was pretty much answered on the first page and continues on briefly with some additional discussion of available lighting and 6v ignitions.
In the middle of page 2 Mike offers a drawing of the stock charging system with a commentary on the theory of operation and possibilities for improvement. Bob comes back with a counter-post questioning some points that then initiates 5 long pages of sometimes contentious, passive-aggressive back and forth between Mike and Bob that’s really just a continuation of the same from the thread; "six coil alternator in a narrow case 250". This lead to Bob mentioning some of the testing I had previously done and ended up with me volunteering to do more actual testing (yielding some puzzling results) focusing on requests for testing of everyone’s theories (with some more unexpected results) and on and on...

I think the most basic, easy start to this rearrangement is that it could potentially be cut off right before Mike’s page two post to be left as the '6v or 12v?' thread and what's remaining moved to a more appropriately named separate thread.
But I really don’t want it to stop there…

I tried again to read through the '5 long pages' on the workings of the stock system to see if my recently gained knowledge would enable me to make more sense of it than the first go around but much of it still confuses me nonetheless and never really seems to come to any discernible conclusion.
Myself, I don't wish to start that up again, interesting as it was. I don't own, see any performance advantage in or intend to use the stock R/R, and have little to contribute there in the way of knowledge, so I'm just skipping over that part for now. Somehow I doubt the original parties involved want to revisit that either, though it would be valuable info to get sorted out, particularly since some of the data presented later in the thread must have shed some new light on it...

Even though that discussion is what lead up to the main body of the thread, it’s a lot to get through before seeing the start of the actual testing and modification part.

As a second, not quite as easy step, those five or so pages (plus a couple stray posts) could also be moved to a separate, renamed thread (something like ‘The operation and interactions of the 6 pole alt and R/R’) and what remains would become the alt mod thread. A link could be added at the beginning of each pointing to the other for reference and also the ‘6-coil alt in a n/c 250’ thread would be another good link to include. The back and forth between Mike and Bob in that thread could also be separated out and added in to the new thread with the ‘5 pages’.
Most of the branched off topics to be moved around are pretty well compartmentalized and should be an easy cut and paste. I’d be happy to assist in determining exactly what gets moved where but obviously don’t have the admin capabilities to do so myself.

Still more to come, much more, lol...


Bill

Bevel bob
Posts: 1098
Joined: Thu Apr 15, 2010 8:01 am
Location: Bromley Kent UK.

Re: 6volt or 12 volt?

Postby Bevel bob » Sat Aug 20, 2011 3:47 am

Hi Bill, I'm still hanging in there,although much of whats been written goes over my head,I look forward to seeing a simplified set of conclusions perhaps listing the common modifications to stock components and resulting likely outputs plus suggested upgrades for those needing meggawatts!, I imagine the average (me?) narrow case owner is just looking for a simple inexspensive route to provide enough watts to allow daylight operation in traffic with lights on (60 w hl) and an electronic ignition without sapping the motive power too much.I seem to have achieved that,but suspect there is a better way.

DewCatTea-Bob
Posts: 2897
Joined: Sun Nov 01, 2009 10:53 am
Location: Near SE side of Lake Michigan

Thread Resorting

Postby DewCatTea-Bob » Sat Aug 20, 2011 8:13 am

____ Bill, I've been like-minded with your thoughts about most-all of this stuff you've brought-up. _ And have meant to do pretty-much the same, once this thread fell-off the 1st.page.
I can see getting it done sooner anyhow though, but lately have been short on time & gumption to get-around to do very much here.
I've realized I'd have to go-through this whole over-extended thread and figure where to make the pertinent divisions. _ If you've already done such ground-work, then I'd be willing to trust your guidance on where exactly to make the cut-&-moves, so as to get the job done sooner.
As you must recall, I have already started a new/related thread intended to contain only the 'cream' of the main related work which becomes 'concluded', so that will have to come after the divisions of this (too long!)- thread have been all sorted-out.
__ If you wish to make a more direct suggestion on what order of procedure ought to be followed, I'll then certainly (at least!) take it into consideration. _ Otherwise I-myself am thinking of FIRST merely amputating-off & over (to a new-tread), just from the point where you started (thankfully!) taking-over this thread,, and continue-on from there.
So what exactly do you request/suggest ?


Hopeful-Cheers,
-Bob
PLEASE NOTE... If this-post is not-yet signed-off with '-Bob', then I'm still in the process of completing it,, and if not also included with 'DCT' near bottom as well, then I may edit this post's wording at a later time. - Dct.Bob


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