" On the 450, I think I will "temporarily" wire it up first, just to make sure it charges properly, because up till this point, I have just assumed that the w/c reg./rec. box I have is good.
I already have 4 of those 25amp 200piv bridge recs. and several other spare pieces, so I have a lot of options on how to wire it up. But my brother is not planning on running a bigger headlight, or adding anything, or converting to 12volt. So once I find out if the factory reg./rec. works then I will figure out how he wants me to wire it up. I know for sure I wont be re-using anything aside from the keyswitch, the headlamp, and the regulator "
____ MotoMike is certainly not incorrect to indicate that the stock charging-system is quite well enough up to handling the task it was meant to handle ! _ I quite well agree, and have never been one of those who claim that the stock Ducati w-c.system is in need of upgrading, as I've always found the stock-system to be quite sufficient !
__ I guess I shouldn't be surprised that anyone would mistake what I had actually meant, when I mentioned that I hope you didn't intend to faithfully adhere to the stock wiring-scheme exactly. _ But what I was then actually meaning to get at, is the WIRING-setup just itself !
For my own rewire-projects in the past, I had altered most everything including some of the stock wire-colors. _ But that was in an attempt to make a DUCATI's wiring-system 'PERFECT' (more-so than as 'original'), and I now realize the need (these days) to more closely stick to stock wiring-colors, etc.
Yet, the stock wiring-system still ought to be improved on ! _ Such as by increasing wire-gauge and adding additional ground-wiring, etc., (especially when sticking to the higher current-flow of a 6v.system).
__ Of particular note, since I gather you have the stock 3-pole key-switch, is to make use of all three of the terminal-posts of that switch, (not just two of them as Ducati did) ! _ That way, some of the current that passes through it's connector-terminals can be spread-out and not get as great an opportunity to heat-up, (such as like johnjupiter has run-into).
There are a number of ways to take advantage of the otherwise unused third k.switch-terminal...
I-myself always used it to feed the charging-system's power-output into the electrical-system so that it would do so ONLY when the key-switch was turned-on, thus isolating the (bleeding) rectifier-circuit from (slowly) draining the battery.
But if retaining the particular scheme-setup of the stock w-c R/R.unit, then another good use for that third-terminal would be to let it pass just the current-flow for merely the HEADLIGHT-switch ONLY, (and leave all the other system-loads to draw their current through the 2nd.terminal, as stock).
__ It's my GOOD-opinion that there are a number of such fairly worthy similar-minded improvements that can be done to beef-up the stock wiring-system, (so as to make it better at handling the relatively great current-demand of a 6v.system) ! - (Here's a link to such...
viewtopic.php?f=3&t=706&start=10#p5520 )
__ I've added a wiring-scheme showing a typical wide-case electrical-system.
Fun-Cheers,
-Bob
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